Hybrid 2-Color/Dissimilar Material IMM

DCX-III Series

Clamping force:

121~813ton (134~896USton)

Hybrid

Direct

TACT IV

  • Hybrid
  • Horizontal
  • 2-Piston Mold Clamping System
  • Double Injection

INQUIRY & QUOTATION

MODELS & SPECS

NISSEI's Original 2-Piston Clamping Mechanism

DCX-III Series is equipped with NISSEI's original 2-piston type clamping mechanism, which transmits ideal clamping force to both sides of molds. High-performance High-functioning controller TACT IV achieves faster control and improves repeatability. The newly-developed servo-driven rotation mechanism achieves high-speed and shockless mold reversing motion (reversing time: about 1/2 of the conventional machines).

Exploring the Potential of 2-Color/Dissimilar Material Molding

2-color/dissimilar material molded products have been widely used for automotive interior/exterior, industrial parts, and household goods.  NISSEI double-injection molding machines can mold high designability and functionality products in one process cycle.  Inner mold assembly (integrated molding) can reduce assembly processes, number of components, and cycle time as well as saving mold costs and floor space. NISSEI double-injection molding machines remarkably rationalize production processes while adding high-values to the products.

Fusion of Hydraulic Control and Servomotor Drive Technologies

Intelligent Hybrid X-Pump® System

The X-Pump System combines years of accumulated expertise in hydraulic and state-of-the-art servomotor drive technologies. Since the servomotor rotates at the required speed only when necessary, the extremely efficient X-Pump achieves drastic energy-savings. Furthermore, with exceptional stability in injection repeatability and controllability in low velocity/pressure range, it makes production of higher-precision and higher-quality molded products possible.

"DC Type" Core Rotation Method

The movable platen is equipped with a rotation mechanism.  After molding the primary part, it rotates the mold to the secondary side and fills resin into the space between the primary molded part and cavity.  Since it swaps the primary and secondary cavities completely, it has less shape restrictions than that of core-back types, making molding of intricate shaped products possible.

Models & Specs (US Specs)

DCX120III

DCX250III

DCX250III2

Item

Unit

9A (A: 9A & B: 9A)

Screw diameter

 

inch

(mm)

1.02

(26)

1.10

(28)

1.26

(32)

1.42

(36)

Injection capacity

 

 

inch3

(cm3)

(oz)

3.6

(59)

(2.0)

4.2

(69)

(2.3)

5.5

(90)

(3.0)

7.0

(114)

(3.8)

Max. injection pressure

 

 

psi

(MPa)

(kgf/cm2)

38450

(265)

(2704)

35410

(244)

(2490)

27140

(187)

(1908)

21330

(147)

(1500)

Clamping force

 

 

USton

(kN)

(tf)

134

(1190)

(121)

Clamping stroke

 

inch

(mm)

17.7

(450)

Min. mold thickness

 

inch

(mm)

6.7

(170)

Max. daylight opening

 

inch

(mm)

24.4

(620)

Tie bar clearance (H×V)

 

inch

(mm)

26.0x9.9

(660x250)

Die plate dimensions (H×V)

 

inch

(mm)

31.5x18.9

(800x480)

Ejector stroke

 

inch

(mm)

3.9

(100)

● All specs and dimensions are subject to change without notice or may differ depending on export destinations and manufactured year.

● NISSEI is not responsible for any inaccuracies contained herein.

● Please consult our sales representative or NISSEI regional offices before designing a mold.

● Actual plasticizing capacity may vary, depending on the molding conditions and material used.

● Injection unit: operator side=A and non-operator side=B

Item

Unit

25A (A: 25A & B: 25A)

Screw diameter

 

inch

(mm)

1.42

(36)

1.57

(40)

1.77

(45)

1.97

(50)

Injection capacity

 

 

inch3

(cm3)

(oz)

9.95

(163)

(5.5)

12.3

(201)

(6.7)

15.5

(254)

(8.5)

19.2

(314)

(10.5)

Max. injection pressure

 

 

psi

(MPa)

(kgf/cm2)

37000

(255)

(2602)

31780

(219)

(2235)

25100

(173)

(1765)

20320

(140)

(1429)

Clamping force

 

 

USton

(kN)

(tf)

224

(1990)

(203)

Clamping stroke

 

inch

(mm)

20.5

(520)

Min. mold thickness

 

inch

(mm)

9.9

(250)

Max. daylight opening

 

inch

(mm)

30.3

(770)

Tie bar clearance (H×V)

 

inch

(mm)

36.4x12.0

(925x305)

Die plate dimensions (H×V)

 

inch

(mm)

42.1x22.4

(1070x570)

Ejector stroke

 

inch

(mm)

3.9

(100)

● All specs and dimensions are subject to change without notice or may differ depending on export destinations and manufactured year.

● NISSEI is not responsible for any inaccuracies contained herein.

● Please consult our sales representative or NISSEI regional offices before designing a mold.

● Actual plasticizing capacity may vary, depending on the molding conditions and material used.

● Injection unit: operator side=A and non-operator side=B

DCX120III

DCX250III

DCX400III

DCX600III

DCX800III

Item

Unit

9A (A: 9A & B: 9A)

Screw diameter

 

inch

(mm)

1.02

(26)

1.10

(28)

1.26

(32)

1.42

(36)

Injection capacity

 

 

inch3

(cm3)

(oz)

3.6

(59)

(2.0)

4.2

(69)

(2.3)

5.5

(90)

(3.0)

7.0

(114)

(3.8)

Max. injection pressure

 

 

psi

(MPa)

(kgf/cm2)

38450

(265)

(2704)

35410

(244)

(2490)

27140

(187)

(1908)

21330

(147)

(1500)

Clamping force

 

 

USton

(kN)

(tf)

134

(1190)

(121)

Clamping stroke

 

inch

(mm)

17.7

(450)

Min. mold thickness

 

inch

(mm)

6.7

(170)

Max. daylight opening

 

inch

(mm)

24.4

(620)

Tie bar clearance (H×V)

 

inch

(mm)

26.0x9.8

(660x250)

Die plate dimensions (H×V)

 

inch

(mm)

31.5x18.9

(800x480)

Ejector stroke

 

inch

(mm)

3.9

(100)

● All specs and dimensions are subject to change without notice or may differ depending on export destinations and manufactured year.

● NISSEI is not responsible for any inaccuracies contained herein.

● Please consult our sales representative or NISSEI regional offices before designing a mold.

● Actual plasticizing capacity may vary, depending on the molding conditions and material used.

● Injection unit: operator side=A and non-operator side=B

Item

Unit

25A (A: 25A & B: 25A)

Screw diameter

 

inch

(mm)

1.42

(36)

1.57

(40)

1.77

(45)

1.97

(50)

Injection capacity

 

 

inch3

(cm3)

(oz)

9.95

(163)

(5.5)

12.3

(201)

(6.7)

15.5

(254)

(8.5)

19.2

(314)

(10.5)

Max. injection pressure

 

 

psi

(MPa)

(kgf/cm2)

37000

(255)

(2602)

31780

(219)

(2235)

25100

(173)

(1765)

20320

(140)

(1429)

Clamping force

 

 

USton

(kN)

(tf)

224

(1990)

(203)

Clamping stroke

 

inch

(mm)

20.5

(520)

Min. mold thickness

 

inch

(mm)

9.8

(250)

Max. daylight opening

 

inch

(mm)

30.3

(770)

Tie bar clearance (H×V)

 

inch

(mm)

36.4x12.0

(925x305)

Die plate dimensions (H×V)

 

inch

(mm)

42.1x22.4

(1070x570)

Ejector stroke

 

inch

(mm)

3.9

(100)

● All specs and dimensions are subject to change without notice or may differ depending on export destinations and manufactured year.

● NISSEI is not responsible for any inaccuracies contained herein.

● Please consult our sales representative or NISSEI regional offices before designing a mold.

● Actual plasticizing capacity may vary, depending on the molding conditions and material used.

● Injection unit: operator side=A and non-operator side=B

Item

Unit

36A (A: 36A & B: 36A)

Screw diameter

 

inch

(mm)

1.77

(45)

1.97

(50)

2.20

(56)

Injection capacity

 

 

inch3

(cm3)

(oz)

17.5

(286)

(9.6)

21.5

(353)

(11.8)

27.0

(443)

(14.8)

Max. injection pressure

 

 

psi

(MPa)

(kgf/cm2)

30040

(207)

(2112)

24380

(168)

(1714)

19450

(134)

(1367)

Clamping force

 

 

USton

(kN)

(tf)

446

(3970)

(405)

Clamping stroke

 

inch

(mm)

29.5

(750)

Min. mold thickness

 

inch

(mm)

11.8

(300)

Max. daylight opening

 

inch

(mm)

41.3

(1050)

Tie bar clearance (H×V)

 

inch

(mm)

44.1x16.5

(1120x420)

Die plate dimensions (H×V)

 

inch

(mm)

53.5x31.9

(1360x810)

Ejector stroke

 

inch

(mm)

4.7

(120)

● All specs and dimensions are subject to change without notice or may differ depending on export destinations and manufactured year.

● NISSEI is not responsible for any inaccuracies contained herein.

● Please consult our sales representative or NISSEI regional offices before designing a mold.

● Actual plasticizing capacity may vary, depending on the molding conditions and material used.

● Injection unit: operator side=A and non-operator side=B

Item

Unit

50A (A: 50A & B: 50A)

Screw diameter

 

inch

(mm)

1.97

(50)

2.20

(56)

2.48

(63)

Injection capacity

 

 

inch3

(cm3)

(oz)

24.5

(402)

(13.5)

30.8

(505)

(16.9)

39.0

(639)

(21.4)

Max. injection pressure

 

 

psi

(MPa)

(kgf/cm2)

28730

(198)

(2020)

22930

(158)

(1612)

18140

(125)

(1276)

Clamping force

 

 

USton

(kN)

(tf)

661

(5880)

(600)

Clamping stroke

 

inch

(mm)

33.5

(850)

Min. mold thickness

 

inch

(mm)

17.7

(450)

Max. daylight opening

 

inch

(mm)

51.2

(1300)

Tie bar clearance (H×V)

 

inch

(mm)

59.6x22.2

(1515x565)

Die plate dimensions (H×V)

 

inch

(mm)

72.0x40.6

(1830x1030)

Ejector stroke

 

inch

(mm)

7.1

(180)

● All specs and dimensions are subject to change without notice or may differ depending on export destinations and manufactured year.

● NISSEI is not responsible for any inaccuracies contained herein.

● Please consult our sales representative or NISSEI regional offices before designing a mold.

● Actual plasticizing capacity may vary, depending on the molding conditions and material used.

● Injection unit: operator side=A and non-operator side=B

Item

Unit

71A (A: 71A & B: 71A)

Screw diameter

 

inch

(mm)

2.20

(56)

2.48

(63)

2.80

(71)

Injection capacity

 

 

inch3

(cm3)

(oz)

33.8

(554)

(18.6)

42.8

(701)

(23.5)

54.4

(891)

(29.9)

Max. injection pressure

 

 

psi

(MPa)

(kgf/cm2)

28440

(196)

(2000)

22490

(155)

(1582)

17700

(122)

(1245)

Clamping force

 

 

USton

(kN)

(tf)

896

(7965)

(813)

Clamping stroke

 

inch

(mm)

40.4

(1025)

Min. mold thickness

 

inch

(mm)

17.7

(450)

Max. daylight opening

 

inch

(mm)

58.1

(1475)

Tie bar clearance (H×V)

 

inch

(mm)

73.6x28.0

(1870x710)

Die plate dimensions (H×V)

 

inch

(mm)

85.4x47.2

(2170x1200)

Ejector stroke

 

inch

(mm)

7.9

(200)

● All specs and dimensions are subject to change without notice or may differ depending on export destinations and manufactured year.

● NISSEI is not responsible for any inaccuracies contained herein.

● Please consult our sales representative or NISSEI regional offices before designing a mold.

● Actual plasticizing capacity may vary, depending on the molding conditions and material used.

● Injection unit: operator side=A and non-operator side=B

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